Cleaning, Surface Preparation and Painting Requirements for: Ballast Tanks, Collection, Holding and Transfer Tanks, Compensating Fuel Tanks, and High Traffic Interior Decks

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Decks and Foundations

PPI NBR: 63101-008 (REV 03) DATE: September 23, 2002

PRESERVATION PROCESS INSTRUCTION (PPI) for AFFF STATIONS - DECK AND FOUNDATIONS

Surface Preparation Method of UHP Water Jetting

Cleaning, Surface Preparation and Painting Requirements for AFFF Stations Deck and Foundations.

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Head Decks

PPI NBR: 63400-001 (REV 02) DATE: June 8, 2001

PRESERVATION PROCESS INSTRUCTION (PPI) for RENOVATE / REPAIR / HEAD (DECK)

Surface Preparation Method of Power Tool Cleaning

Cleaning, Surface Preparation and Painting Requirements for Head Deck

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Exterior Topside

PPI NBR: 63101-005 (REV 03) DATE: May 17, 2002

PRESERVATION PROCESS INSTRUCTION (PPI) for EXTERIOR TOPSIDE

Surface Preparation Method of Abrasive Blasting or UHP Water Jetting

Cleaning, Surface Preparation and Paintings Requirements for Exterior Topside Areas.

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Freeboard and Superstructure

PPI NBR: 63101-002 (REV 03) DATE: May 17, 2002

PRESERVATION PROCESS INSTRUCTION (PPI) for FREEBOARD AND SUPERSTRUCTURE

Surface Preparation Method of Abrasive Blasting or UHP Water Jetting

Cleaning, Surface Preparation and Paintings requirements for Freeboard & Superstructure.

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Powder Coatings, Turbine Intakes, Exhaust Louvers

PPI NBR: 63125-001 (REV 03) DATE: June 12, 2001

PRESERVATION PROCESS INSTRUCTION (PPI) for POWDER COATING AIR FLUIDIZED BED SYSTEM GAS TURBINE BOLTED AIR INTAKE & EXHAUST CHEVRON LOUVERS

Surface Preparation Method Of Burn-Off & Abrasive Blasting

Cleaning, Surface Preparation and Powder Coating Requirements for Gas Turbine Ship Chevron Louvers

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Decks, Non-Skid, Deck Gray Coating Systems

PPI NBR: 63421-001 (REV 04) DATE: August 26, 2002

PRESERVATION PROCESS INSTRUCTION (PPI) for STEEL and ALUMINUM DECKS WITH LOW SOLAR ABSORBING / UV RESISTANT NON-SKID AND DECK GREY COATING SYSTEMS

Surface Preparation Method of Abrasive Blasting or UHP Water Jetting

Cleaning, Surface Preparation and Painting Requirements for Steel & Aluminum Deck Non-Skid Areas.

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Mixing Rooms Aluminum Substrate

PPI NBR: 63101-011 (REV 03) DATE: September 23, 2002

PRESERVATION PROCESS INSTRUCTION (PPI) CG-47 CLASS (GUIDED MISSILE CRUISER) MIXING ROOMS ALUMINUM SUBSTRATE

Surface Preparation Method of Abrasive Blasting

Cleaning, Surface Preparation and Paintings Requirements for Mixing Room Aluminum Deck including up to 10’ on each bulkhead, exhaust piping flange and flange fasteners.

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Mixing Room Steel Substrate

PPI NBR: 63101-010 (REV 03) DATE: September 23, 2002

PRESERVATION PROCESS INSTRUCTION (PPI) DDG-51 CLASS (GUIDED MISSILE DESTROYER) MIXING ROOM STEEL SUBSTRATE

Surface Preparation Method of Abrasive Blasting

Cleaning, Surface Preparation and Paintings Requirements for Mixing Room Steel Deck, including up to 10’ on each bulkhead, exhaust piping flange and flange fasteners.

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Overboard Discharge Lining

PPI NBR: 63101-009 (REV 02) DATE: May 17, 2002

PRESERVATION PROCESS INSTRUCTION (PPI) for REPAIR TO OVERBOARD DISCHARGE LINING

Surface Preparation Method of Abrasive Blasting

Cleaning, Surface Preparation and Painting Requirements for Overboard Discharge Lining.

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Head Coatings, Overhead Bulkheads

PPI NBR: 63101-006 (REV 03) DATE: May 17, 2002

PRESERVATION PROCESS INSTRUCTION (PPI) for REPAIR / REPLACEMENT OF HEAD COATING SYSTEMS (OVERHEAD / BULKHEADS)

Surface Preparation Method of Power Tool Cleaning

Cleaning, Surface Preparation and Painting Requirements for Repair / Replacement of Head Coatings (Overhead / Bulkhead Coating Systems.

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General Overview

PPI NBR: 63101- 000 (REV 09) DATE: August 16, 2002

PRESERVATION PROCESS INSTRUCTION (PPI) CORE

General Overview of all of the preservations process instructions

Title: Cleaning, Surface Preparation and Painting Requirements for (area to be prepared).

includes forms and logs

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Rast Track

PPI NBR: 63101-017 (REV 01) DATE: May 17, 2002

PRESERVATION PROCESS INSTRUCTION (PPI) for RAST TRACK

Surface Preparation Method of UHP Water Jetting and Abrasive Blasting

Cleaning, Surface Preparation and Painting Requirements for Rast Track.

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Stratica Tile Areas

PPI NBR: 63421-002 (REV 04) DATE: June 10, 2002

PRESERVATION PROCESS INSTRUCTION (PPI) for STRATICA TILE

Surface Preparation Method of Power Tool Cleaning

Cleaning, Surface Preparation and Painting Requirements for Stratica Tile Areas

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Vent Plenums, Ducts, Trunks

PPI NBR: 63101-012 (REV 03) DATE: September 23, 2002

PRESERVATION PROCESS INSTRUCTION (PPI) for VENT PLENUMS, DUCTS AND TRUNKS

Surface Preparation Method of Abrasive Blasting or UHP Water Jetting

Cleaning, Surface Preparation and Paintings Requirements for Vent Plenums, Ducts and Trunks.

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Well Deck Overhead

PPI NBR: 63101-004 (REV 04) DATE: May 17, 2002

PRESERVATION PROCESS INSTRUCTION (PPI) for WELL DECK OVERHEAD

Surface Preparation Method of Abrasive Blasting

Cleaning, Surface Preparation and Painting Requirements for: well deck overhead

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Productivity Study of Hydroblast Removal of Coatings
By Ocean City Research Corp. on 12/1/98, Reference number NSRP 0520

The purpose of this study was to demonstrate and document the use of closed and open cycle hydroblasting for the removal of various coatings in representative areas of a ship, such as hull, non-skid areas, tanks, and surfaces with complex geometry. Traditional coating removal by abrasive blasting is rapidly being restricted by environmental constraints. Hydroblasting has come to the forefront, offering many advantages over abrasive blasting. On site inspections using standardized data sheets were conducted. Information was gathered on conditions prior to blasting, the actual water jetting process, and surface condition afterward. Problems noted were the occurrence of flash rusting and worker fatigue. (N3-96-4) (168 p) (1.7 M)

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NSRP 0329
The Effect of Substrate Contaminants on the Life of Epoxy Coating Submerged in Sea Water
by Dr. Gerald C. Soltz
released 6/1/91

The purpose of this project was to study the effects that contaminants, commonly occurring in the marine environment, have on epoxy coating systems. Three standard ballast tank coatings plus a clear epoxy coating were tested. Three chemicals and various size blasting grit particles were used as contaminants. Sea salt and sodium chloride were found to be much more detrimental to epoxy coatings, than was ferrous sulfate or the grit particles. (160 p.)

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Details of Using UHP in the restoration of the William Penn Statue.

New ultrahigh-pressure water jetting systems operating at 35,000 to 55,000 psi provide cleaning jets traveling at speeds up to 3000 fps.

Operating conditions, cleaning rates, and performance differ substantially from standard equipment with several significant advantages applicable in todays environmentally and safety- conscious society.

Early in 1971, the first ultrahigh-pressure compact intensifier pumps were under development representing the only significant technological change in high pressure pumps in recent history.

Based upon the practical and economical use of prime movers, an operating pressure of 35,000 to 40,000 psi was selected, with maximum pump flow rates to 6 gpm.

With 35,000 psi water pressure and extreme jet velocity, the JETWAND is capable of producing a near white finish on metals without the use of abrasives.

A light-weight tool weighing less than 12 lbs., the JETLANCE is capable of rotating multiple nozzles at speeds up to 2000 rpm.

For example, if the requirement is to remove a thin coating or light deposits from a rather sensitive substrate, up to 8 each .004" sapphire nozzles will be rotated at maximum speed to achieve a very clean surface without deformation or damage.

The size of the nozzle used on the rotating lance is dependent upon the thickness and tensile adhesion of the coating.

Should rust inhibitors be required, a variety are commercially available that can be easily added to the cleaning water up-stream of the intensifier water inlet port.

High velocity jets are especially well suited for this type of use since the jet speed allows actual cutting of the rubber just prior to separation from the substrate.

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Potable Water Tanks

PPI NBR: 63101-001A (REV 01) DATE: September 23, 2002

PRESERVATION PROCESS INSTRUCTION (PPI) for POTABLE WATER TANKS

Surface Preparation Method of Abrasive Blasting

Cleaning, Surface Preparation and Painting Requirements for Potable Water Tanks.

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Ballast Tanks and Floodable Voids

PPI NBR: 63101-001B (REV 00) DATE: August 2, 2002

PRESERVATION PROCESS INSTRUCTION (PPI) for BALLAST TANKS and FLOODABLE VOIDS

Surface Preparation Method of UHP Water Jetting (Approved For Test and Evaluation Only)

Cleaning, Surface Preparation and Painting Requirements for Ballast Tanks and Floodable Voids.

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Ballast Tanks - Marithane II System

PPI NBR: 63101 Marithane II (REV 04) DATE: August 6, 2002

PRESERVATION PROCESS INSTRUCTION (PPI) for BALLAST TANKS

Surface Preparation Method of Abrasive Blasting (Approved For Test and Evaluation Only)

Cleaning, Surface Preparation and Painting Requirements for Ballast Tanks.

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High Traffic Interior Decks

PPI NBR: 63101 T&E Armorseal 1000 HS System
(REV 01) DATE: May 17, 2002

PRESERVATION PROCESS INSTRUCTION (PPI) for HIGH TRAFFIC INTERIOR DECKS

Surface Preparation Method of Abrasive Blasting

Cleaning, Surface Preparation and Painting Requirements for High Traffic Interior Decks.

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Bilges

PPI NBR: 63101 T&E Interbond 998 (REV 01) DATE: May 17, 2002

PRESERVATION PROCESS INSTRUCTION (PPI) for BILGES

Surface Preparation Method of UHP Water Jetting or Power Tool Cleaning

Cleaning, Surface Preparation and Painting Requirements for Bilges.

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Potable Water Tanks Based on Volume

PPI NBR: 63101 T&E Sigmaguard CSF 85
(REV 00) DATE: August 13, 2002

PRESERVATION PROCESS INSTRUCTION (PPI) for POTABLE WATER TANKS with volume equal to or greater than 10,000 gallons.

Cleaning, Surface Preparation and Painting Requirements for Potable Water Tanks with volume equal to or greater than 10,000 gallons.

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Ballast Tank

PPI NBR: 63101 T&E Recyclable Ferrous Metallic Abrasives
(REV 00) DATE: September 23, 2002

PRESERVATION PROCESS INSTRUCTION (PPI) for BALLAST TANK

Surface Preparation Method of Abrasive Blasting

Cleaning, Surface Preparation and Painting Requirements for Ballast Tanks.

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Steel and Aluminum Decks

PPI NBR: 63101 T&E Three Coating Systems
(REV 00) DATE: June 10, 2002

PRESERVATION PROCESS INSTRUCTION (PPI) for STEEL and ALUMINUM DECKS WITH AMERON INTERNATIONAL, CASTELLANO & CIE NON-SKID COATING SYSTEMS

Surface Preparation Method of UHP Water Jetting (Approved for Test and Evaluation Only)

Cleaning, Surface Preparation and Painting Requirements for Steel and Aluminum Decks.

Download this document: AC10069

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